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PDF 1992 Suzuki Swift Engine Service Repair Manual

1992 Suzuki Swift Engine Service Repair Manual. Engine code is stamped on rear portion of cylinder block at bellhousing (horizontal to oil filter). The Vehicle Identification Number (VIN) is stamped on a metal tag attached to left side of instrument panel near pillar. The sixth character of the VIN identifies engine model. ENGINE IDENTIFICATION CODES TABLE
Application VIN Code
1.3L 4-Cylinder SOHC
Samurai …………………………………….. 3
Swift ………………………………………. 3
1.3L 4-Cylinder DOHC
Swift ………………………………………. 3
1.6L 4-Cylinder 8-Valve TBI SOHC
Sidekick ……………………………………. 0
1,6L 4-Cylinder 16-Valve PFI SOHC
Sidekick ……………………………………. 0
Swift DOHC uses hydraulic lifters. Adjustment is not
required.
Samurai & Sidekick
1) Remove rocker cover. Rotate crankshaft until zero degree (TDC) timing mark of timing belt cover is in line with timing mark on crankshaft pulley.
2) Cylinder No. 1 should be at TDC on compression stroke. Remove distributor cap, and ensure rotor is pointed upward at distributor hold-down bolt and to No. 1 terminal of distributor cap. If not as described, rotate crankshaft 360 degrees.
3) Measure valve clearance between adjustment screw and valve stem using thickness gauge. Check intake valve clearance of cylinders No. 1 and 2 and exhaust valve clearance of cylinders No. 1 and 3.
4) Turn crankshaft one complete revolution (360 degrees). Check intake valve clearance of cylinders No. 3 and 4 and exhaust valve clearance of cylinders No. 2 and 4. Ensure clearance is within specification. See VALVE CLEARANCE SPECIFICATIONS table.
5) If clearance adjustment is necessary, loosen lock nut and turn adjusting screw. After adjusting clearance, tighten adjusting screw lock nut to 11-14 ft. lbs. (15-19 N.m) on Samurai or 90-108 INCH lbs. (10-13 N.m) on Sidekick. On all models, recheck clearance.

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